QS-1000G-A Stationary Palletizer for Block Production Lines
A stationary PLC palletizer that stacks about 1,700 pallets a day with one single operator
The QS-1000G-A is a stationary palletizer placed at the back end of simple block and brick production lines. It handles dry, already-formed products and stacks them inside the factory building, so no travel rails or moving base are required. After bricks and boards have been combined on pallets, the machine separates the two and builds compact, nearly square stacks that remain stable during transport to the curing yard by forklift. Two independent hydraulic circuits drive a brick clamp and a board clamp. Because the circuits do not share pressure, both clamps can work at the same time, which shortens every cycle. Control is handled by a PLC with a touch screen. The whole system needs one operator and reaches roughly 1,700 pallets per day. When a forklift fitted with a clamp attachment is available, the same unit can stack without pallets and load bricks directly onto trucks, cutting manual handling further. The design suits plant owners who want dependable automatic stacking, a small footprint and low running costs rather than a large multi-function system.
Configured around output, blocks and operating conditions.
Fixed body with high structural rigidity delivers smooth running, low vibration and a long service life, Two separate hydraulic circuits let the brick clamp and board clamp work at the same time, Automatic separation of bricks and boards with firm clamping and neat, secure stacks, Plain PLC and touch screen control that ordinary workers learn in a short time, Compact base and quick installation on existing simple block and brick lines, About 1,700 pallets per day and only one operator needed to run the whole system
Typical decision factors
What changes the machine price?
Daily capacity
Output target determines machine size, mould cycles and line configuration.
Automation
Pallet handling, cubing, batching and packaging change total project scope.
Block types
Hollow block, paver, interlock and curbstone may require different moulds and handling.
Service scope
Shipping, installation, training and spare parts are quoted by destination.
Where the QS-1000G-A Fits
The QS-1000G-A belongs to the fixed, site-based class of stacking equipment. It is bolted down inside the production hall and works on dry products that arrive from the forming section. Because the body does not travel, the structure stays rigid, vibration is low and the machine keeps a long working life on a simple concrete floor. It is normally placed behind the main block machine on lines that do not need a large automated handling hall.
Brick and Board Clamps on Separate Circuits
The unit carries two hydraulic control circuits. One feeds the brick clamp, the other feeds the board clamp, and the two loops do not interfere. As a result both clamps can operate at once, so the machine does not wait for one movement to finish before starting the next. Pressure changes under the brick clamp do not disturb the board clamp, which keeps gripping firm even when product heights vary across the pallet. The machine separates bricks from boards after the combined pallet has been formed and produces tight, nearly square stacks.
Pallet Stacking and Pallet-Free Stacking
In the standard layout the finished stack stays on its pallet and a forklift carries the whole load to the curing yard. Where a forklift with a clamp attachment is in use, the palletizer can instead stack without pallets and place bricks straight onto trucks. Both routes replace manual lifting. Running the system takes one person, and output reaches about 1,700 pallets in a normal working day.
Controls, Installation and Upkeep
A PLC plus touch screen runs the cycle. The interface is deliberately simple: operators read the screen, set the few values they need and press start. Ordinary workers pick it up in a short time, which matters on sites where staff turnover is high. Installation is quick, the base area is small, and the machine couples directly to simple production lines that are already running. Servicing follows standard hydraulic and electrical practice, the failure rate is low and running costs stay predictable.
Model Range and Typical Buyers
The series covers QS-1000G-A, QS-1000G-B, QS-1000G-C, QS-1000Y, QS-1200A, QS-1200B, QST1200 and QST1800 for different line capacities and pallet sizes. The equipment suits small and medium block plants with steady but moderate output, factories that have a fixed building and no room for travelling gear, and owners who want reliable automatic stacking at a reasonable budget. Buyers who put durability, easy maintenance and a quick payback ahead of extra functions get the most from this model.