QS-1200B Self-Retaining High-Level Palletizing System
Patented high-position palletizer builds fork holes and stacks up to 1400 mm high.
The QS-1200B is a self-retaining-hole high-position palletizing system that carries an independent patent. It stacks dry products from simple block production lines and belongs to the semi-automatic palletizing class. It usually stands on its own near the curing yard, and it can also join the block line for online palletizing. The system separates bricks and blocks of different types and specifications, arranges them neatly, and forms square stacks about one meter high for cross-stacking. It can create fork-lift hole positions automatically, with a maximum stacking height of 1400 mm. A heavy-duty chain conveyor carries the finished stack out for manual or machine bundling, and pre-storage spots at each node cut forklift travel. PLC and touch-screen control with laser and intelligent sensors runs the line, and a fault brings an automatic stop, an alarm and the fault location. Separate electrical, pneumatic and hydraulic circuits keep the motions smooth. One layer takes about 15 seconds, and daily output reaches around 150,000 standard bricks.
Configured around output, blocks and operating conditions.
Patented self-retaining-hole design builds fork holes into each stack for easy forklift handling., High-position gantry structure with double-board stacking raises single-stack capacity and storage use., Maximum stacking height reaches 1400 mm in square cross-stacked piles., Runs either online with the block line or standalone at the curing yard., PLC and touch-screen control with laser and intelligent sensors works unmanned., One layer takes about 15 seconds and daily output reaches around 150,000 standard bricks.
Typical decision factors
What changes the machine price?
Daily capacity
Output target determines machine size, mould cycles and line configuration.
Automation
Pallet handling, cubing, batching and packaging change total project scope.
Block types
Hollow block, paver, interlock and curbstone may require different moulds and handling.
Service scope
Shipping, installation, training and spare parts are quoted by destination.
The QS-1200B self-retaining-hole high-position palletizing system is a patented unit designed for diversified market needs. It stacks dry products from simple block production lines and belongs to the semi-automatic palletizing class. It is usually installed on its own near the product curing yard, where cured products are stacked on site, and it can also be linked in series with the block line for online palletizing.
Patented Self-Retaining Fork Holes
The patented self-retaining-hole design makes the palletizing process build fork holes directly into each stack. That feature makes forklift loading and unloading convenient and is a standout point in the segment. It means a finished stack can be moved by forklift without extra handling steps.
High-Position Gantry and Double-Board Stacking
A high-position gantry structure works with double-board stacking, which raises single-stack capacity and improves storage utilization. The system separates bricks and blocks of different types and specifications, arranges them neatly, and forms square stacks about one meter high for cross-stacking. It can also create fork-lift hole positions automatically, with a maximum stacking height of 1400 mm. After palletizing, a heavy-duty chain conveyor carries the whole stack out, where it can be bundled by hand or by an automatic bundling machine. Pre-storage spots at every node cut forklift travel time.
Standalone or Online Operation
The unit is flexible across two scenes. It can be integrated online with the production line for real-time palletizing, or used standalone offline at the curing yard. The whole process is an integrated automatic flow, covering brick separation and arrangement through to final stack formation.
Control and Output
The system uses PLC and touch-screen control with laser sensors and intelligent sensors for unmanned automated operation. On a malfunction, it stops, alarms and shows the fault location, so even a non-specialist can troubleshoot. A remote control system and cloud data devices let a plant solve issues from the office. Separate electrical, pneumatic and hydraulic controls do not interfere with each other, keeping movement smooth. One layer takes about 15 seconds, for a daily output of around 150,000 standard bricks.
Handling and Yard Benefits
Because fork holes are built into every stack, forklifts can lift finished piles without extra boards or rigging, which speeds up movement around the yard. Pre-storage spots at each node mean a forklift does not travel far between pickups, and the heavy-duty chain conveyor keeps the outgoing flow steady. That combination suits plants that want high storage density and quick dispatch.