QS-1000G-C Dual-Station Simple Palletizing System
Two palletizing stations, bidirectional stacking, one continuous dry-brick flow
The QS-1000G-C dual-station simple palletizing system extends the QS-1000G-B concept by adding a second palletizing unit and a brick-discharge system. Both sides work at the same time, so a brick plant running two matching lines can clear cured product from both without waiting. The set brings together a gantry-type high-position palletizer, a heavy-duty chain conveyor, a board lifter, a board pusher, a board feeder, plus electrical and hydraulic systems. A PLC works with a touchscreen and a group of sensors, so the line runs unattended through a normal shift. If a fault appears, the controller stops the machine, sounds an alarm and shows where the problem sits on the screen, which lets a technician without deep electrical training find the cause quickly. Electrical, pneumatic and hydraulic circuits stay separate, so one movement does not disturb another. A single layer takes about 13 seconds to palletize, and one shift handles roughly 3,800 boards. Fitted with a forklift clamp, the system can move and load finished stacks without pallets.
Configured around output, blocks and operating conditions.
Two palletizing stations run side by side and clear cured bricks from both lines at once, PLC and touchscreen control keep the full sequence unmanned through a normal shift, Fault display names the exact location so non-specialist staff can trace the problem, Electrical, pneumatic and hydraulic circuits are separated to prevent movement interference, About 13 seconds per layer, with roughly 3,800 boards handled in one shift, Forklift clamp attachment allows pallet-free transport and direct truck loading
Typical decision factors
What changes the machine price?
Daily capacity
Output target determines machine size, mould cycles and line configuration.
Automation
Pallet handling, cubing, batching and packaging change total project scope.
Block types
Hollow block, paver, interlock and curbstone may require different moulds and handling.
Service scope
Shipping, installation, training and spare parts are quoted by destination.
Two Stations Instead of One
The QS-1000G-C takes the QS-1000G-B simplified palletizing concept and doubles the working end. One extra palletizing unit and a brick-discharge system let the machine stack on both sides at the same time. For a block plant that already runs two matching production sets, this removes the queue that forms when a single palletizer has to serve both lines. Cured product leaves the yard faster and the two lines stop competing for the same handling point.
What the System Includes
A complete set covers the path from green board to finished stack. A board feeder takes the boards from the conveyor, a board lifter raises them to working height and a board pusher moves them into position. The gantry-type high-position palletizer forms the layer and lowers it onto the stack, while a heavy-duty chain conveyor carries the loaded pallets out. Electrical control and the hydraulic power pack are supplied with the line, so a buyer receives matching components instead of parts sourced separately from several suppliers.
Control and Fault Handling
A PLC runs the sequence together with a touchscreen operator panel and a set of sensors. In normal production the line works unmanned: the controller reads the position of each board and times every movement without an operator pressing a button. When something goes wrong, the system stops itself, sounds an alarm and shows the fault location on the panel. That point matters on site, because a maintenance technician without specialist electrical training can trace the problem instead of calling an outside engineer. Electrical, pneumatic and hydraulic functions sit on separate circuits, so a change in one does not throw the others out of step.
Output, Handling and Daily Operation
One layer of dry product takes about 13 seconds to palletize. Across a normal shift the machine handles roughly 3,800 boards, which sets the pace for everything downstream. When the line is fitted with a forklift clamp attachment, stacks can be picked up and loaded onto trucks without any pallet underneath, so the plant does not have to buy and maintain a pallet pool. The dual-station layout suits plants that run two identical sets in tandem and want a single control point for both. Because the two stations sit inside one control system, one side can keep running while the other is being inspected, which keeps the yard moving during routine maintenance.